PolyForce Tracked Welders

PolyForce1200i Tracked

Weldpoly PolyForce1200i Tracked.

Australian designed and manufactured high-pressure tracked butt welding machine featuring safety, speed, consistency and ease of use.

Intuitive operation using modern rugged electronics providing hydraulic open/close/hands-free locking of main clamps, hydraulic in/out of heating plate and facing tool, elimination of operator crush/pinch potential, crash protection, burst sleeves on all hydraulic lines, automatic changeover following heating, external pipe lifters, on-board data logging, multiple safety-stops and operator prompts.

Low-noise Yanmar diesel provides long operating hours. Two-speed Rexroth powered towable rubber tracks with cordless remote control.

Technical Specifications

• PolyForce1000i Australian Engineered Butt Welding Machine, including on-board hydraulic pump, controls, hydraulically movable facing tool and heating plate, hydraulic open/close/locking of pipe clamps
• Welding operation by CNC, includes 20,000 weld data logging.
• Genuine 3 year international warranty.
• 4 circles of IPS layer clamps, including 1000mm, 813mm, 712mm, 610mm, 559mm & 508mm.
• Easily able to weld between clamps 3 and 4 for tight fittings and fabrications.
• Entire welding frame with 4 clamps and complete hydraulic system easily removed for trench work, allowing accurate alignment.
• Fork lift and overhead lifting points.
• Includes two-piece reducing liners to weld pipe within the complete specified range:
• Hydraulic open/close/locking of pipe clamps with clamp crash protection, and no operator contact during operation.
• Hydraulically lifted cast Aluminium PTFE coated heating plate with electronic temperature control and insulated cover.
• Hydraulically lifted and electrically operated cast Aluminium electric facing tool, with current overload protection.
• High quality and remotely serviceable electro-hydraulic pump, PLC, valves and controls.
• Operating voltage 400 volt 3 phase 50 Hz (30.8 kw, 50.2 A). Optional 480 volt 60 Hz.
• Intuitive modular controls located in convenient operator position include:
• Pipe clamps open, close and lock without operator contact. Ideal for Occupational Health and Safety requirements.
• 2 x Cat3 Emergency stops.
• Steerable wheeled base readily removable for trench work.
• External hydraulic pipe lifters front and rear.
• Tool box including spare blades, thermocouple, temperature controller, tools etc
• In-trench welding kit
• Cylinder section 12,922 mm² / 200.2 inch². Optional cylinders available with increased force, or decreased if welding thin wall pipes.
• Maximum pump pressure 250 bar / 3625 psi
• Please note technical specifications of Weldpoly machines may change without notice. Please confirm at time of order.